SEEPEX four.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the following era of pumps. The industry chief from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading trade truthful for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership in the area of intelligent and innovative options.
The identical applies to the opposite commerce truthful shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the only certainly one of its type in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently creating its digital services and products with ambition and passion. The pump producer combines its digital solutions with the standard pump business to offer its clients more time for the necessities, scale back prices and simplify processes.
At the world honest for environmental technologies on the finish of May, worldwide commerce visitors will experience the premiere of a fully automated resolution with built-in Industry four.0 options. The present premium model vary SCT AutoAdjust provides revolutionary innovations in the area of progressive cavity pumps. Wrenches and so on. are actually a thing of the previous in terms of maintenance. One click from a remote location and the stator is again in high shape. The range, which was developed on the premise of customer requirements, makes maintenance work much simpler and due to this fact helps to save time and prices. Retensioning ensures constant pumping capability and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is elevated and maintenance times are reduced to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also considerably decreased. SCT AutoAdjust is on the market in a 1-stage and 2-stage model for pressures as much as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, so that maintenance may be simply performed by one person. เกจวัดแรงดัน4บาร์ or pressure lines no longer must be removed. With an integrated retensioning device, the clamping between the rotor and the stator could be adjusted for optimum conveyance if the move rate is reduced because of put on and tear. The latest development, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any particular instruments. The new SCT AutoAdjust generation allows the stator to be retensioned either conveniently from the management room by way of analogue sign lines or digitally by way of varied fieldbus systems. Quick access on web site on the pump can be achieved by way of a management panel or via Bluetooth using an app for Android and Apple tablets which are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows targeted evaluations and analyses that can be used for process optimization. All collected information is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or point out that spare parts are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the working and upkeep instructions primarily based on the operating hours for gearbox oil adjustments and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical information to enable predictive maintenance forecasting and identification of abnormal circumstances. By combining completely different sensor data, guidelines may be created to trigger alarms. For example, a lowered flow price at elevated pump speed compared to the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional course of changes are displayed, measures could be taken at an early stage. The deeper evaluation of all collected pump data also allows SEEPEX to make more accurate life cycle predictions for every pump type based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system solution that combines the advantages of two pump applied sciences to move extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs can be conveyed as a lot as 1000 meters to its destination using pulses of compressed air in the pipes. For disposal companies, this alternative to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive combination of progressive cavity pump, further polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes in the type of a package unit, which accommodates the pump, the dedicated management logic, in addition to the polymer and, if desired, the compressed air parts. This pump can additionally be related to the Connected Services of SEEPEX as an growth.
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