SEEPEX 4.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the next generation of pumps. The trade leader from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping on the main commerce truthful for water, sewage, waste and raw supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market leadership within the area of intelligent and progressive options.
The same applies to the other trade honest displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the only one of its sort on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital services and products with ambition and passion. The pump producer combines its digital options with the normal pump enterprise to provide its clients more time for the essentials, reduce costs and simplify processes.
At the world honest for environmental applied sciences on the end of May, international trade visitors will expertise the premiere of a totally automated answer with built-in Industry 4.zero features. The current premium model range SCT AutoAdjust presents revolutionary improvements in the area of progressive cavity pumps. Wrenches and so on. are actually a thing of the previous when it comes to maintenance. One click on from a remote location and the stator is back in high shape. The range, which was developed on the premise of buyer requirements, makes maintenance work a lot simpler and subsequently helps to avoid wasting time and prices. Retensioning ensures constant pumping capability and excessive productivity. SEEPEX promises “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is elevated and maintenance instances are decreased to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design precept: the Smart Stator consists of two halves, in order that maintenance may be easily carried out by one individual. Suction or strain traces no longer have to be eliminated. With an built-in retensioning system, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the move fee is decreased due to wear and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any special tools. The new SCT AutoAdjust technology permits the stator to be retensioned both conveniently from the control room by way of analogue sign traces or digitally via varied fieldbus techniques. Quick entry on site at the pump could be achieved through a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, services and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be used for course of optimization. All collected information is saved reliably and securely in the cloud. The real-time data from the monitoring service provide feedback on wear and tear or indicate that spare elements are due for reordering quickly. Shutdowns are averted and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined within the operating and upkeep instructions primarily based on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to allow predictive upkeep forecasting and identification of abnormal circumstances. By combining completely different sensor knowledge, rules could be created to trigger alarms. For example, a lowered circulate price at increased pump speed compared to the pump’s particular person calibration curve would indicate pump put on. This implies that if unintentional process modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump knowledge also enables SEEPEX to make extra accurate life cycle predictions for each pump kind primarily based on an anomaly detection verify.
With เกจวัดแรงดันแบบแห้ง ” (SAI), SEEPEX presents its customized system resolution that mixes the benefits of two pump applied sciences to move highly dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed as a lot as one thousand meters to its destination using pulses of compressed air within the pipes. For disposal companies, this various to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The innovative combination of progressive cavity pump, extra polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system solution comes within the type of a package deal unit, which accommodates the pump, the devoted management logic, as well as the polymer and, if desired, the compressed air elements. This pump may also be linked to the Connected Services of SEEPEX as an expansion.
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