If one is looking for a level sensor, one can be quickly overwhelmed by the large choice. A level sensor for limit level detection or continuous measurement could be ordered in a variety of technologies and design variants. But how do I find the appropriate level sensor for my application?
If one really wants to decide on a level sensor, the most crucial selection criterion is the electrical output function. If one really wants to monitor a limit in a tank, e.g. dry running (empty) or overfilled (full), then the level sensor should actually be a level switch. However, if it is important to monitor the contents of a tank in detail (e.g. 0 ? 100 % fill level), the other needs continuous measurement (= level sensor).
The distinction between level sensor and level switch automatically results in the exclusion of many technologies, if one is looking for the most economical solution. Although a level sensor with combined electronics can communicate both an analogue signal and switching signals, a pure level switch is always the cheaper solution, if the application form is limit level measurement only.
The selection of the best option measurement technology
Continuous measurement with float
Level sensors typically feature continuous analogue output signals, such as 4 ? 20 mA or 0 ? Dreadful , which permit the accurate measurement of level and its variation. The sensors could be based on many different measurement technologies such as for example magnetostriction, reed-chain technology, hydrostatic, ultrasound, radar and more ? the choice which varies from manufacturer to manufacturer.
Point measurement with optoelectronic level switch
Level switches in a normal float switch design provide a mechanical switch contact or, in electronic version, generally a PNP or NPN transistor output. In the field of switches, additionally, there are a range of measurement technologies such as reed contact technology, optoelectronics, conductivity, vibronic and many more.
Each of these technologies has advantages and disadvantages, along with complex, application-specific limiting factors such as conductivity, dielectricity, density, contamination, colour, pressure strength, etc. A reliable statement as to which technology is most suitable or may be used in a specific application environment can only be made after thorough assessment and often also your final test in the plant itself under real application parameters.
Note
WIKA offers you a very wide range of level measuring instruments. Further information on optoelectronic level switches, hydrostatic level sensors, float switches and further instruments can be found on the WIKA website. You could find videos on the functionality of the individual measuring principles on our YouTube channel. Your contact person will undoubtedly be pleased to help you on the selection of the most appropriate product solution.